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Continuous Improvement

Continuous improvement is probably the most powerful concept to guide management.  It is a term not well understood in many organisations, although that must begin to change if those organisations are to survive. 

The concept requires a systematic approach with the following components:

  • planning  the processes and their inputs;
  • providing the inputs;
  • operating the processes;
  • evaluating the outputs;
  • examining the performance of the processes;
  • modifying the processes and their inputs. 

A structured approach to making improvements is provided by the DRIVE model:

  • Define the problem;
  • Review the information;
  • Investigate the problem;
  • Verify the solution; and
  • Execute the change.

People working in a process must know whether it is capable of meeting the requirements, know whether it is actually doing so at any time, and make corrections when it is not.  Simple SPC techniques are used, not only as a tool kit, but as a strategy for reducing variability, part of the continuous improvement approach.

If all employees are to participate in making the company or organisation successful (directors and managers included), then they must also be trained in the basics of disciplined management.  They must be trained to:

E   Evaluate - the situation and define their objectives

P   Plan - to fully achieve those objectives

D   Do - implement the plans

C   Check - that the objectives are being achieved, and

A   Amend - take corrective action if they are not.

 

The Helix of Continuous Improvement

Continuous Improvement Helix

 

This basic approach needs to be backed up with good project management, planning techniques and problem solving methods, which can be taught to anyone in a relatively short period of time.  The project management enables changes to be made successfully and the problem solving helps people to remove the obstacles in their way.  Directors and managers need this training as much as other employees.

 


 
Case Studies

Assessment of Quality Assurance Processes
A Global Manufacturer of 'High-End' Luggage and Accessories
The company needed to understand the quality and operational risks that existed within its outsourced supply chain. The company also wanted to understand how improving its approach to R&D could improve its manufactured quality performance
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Amey Asset Management
Business Exellence
Oakland Consulting plc (Oakland) was commissioned to help the senior management team define a new business direction for the renamed company, establish a platform to turn round its poor financial performance and plan the implementation of required changes.
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British Nuclear Fuels Ltd
Operational Exellence
Due to problems causing delays in commissioning a new plant customers had lost confidence in BNFL’s ability to ensure that there would be no interruption in the nuclear power production cycle. Any delays would have multi-million pound impact on the customer and potentially cause a breakdown in supply of electricity.
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Continuous Improvement Techniques
The Assignment
The client required rapid significant business improvement, identifying product consistency as a core improvement issue. Initial diagnosis concluded that there was an absence of end to end process thinking, internal rather than customer focus, no structured management of improvements and generally, a low level of capability and discipline in the tools and techniques of continuous improvement. Increasing capability and discipline in Continuous Improvement became a core enabler of the associated improvements defined within the Product Consistency Improvement project
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